#Commercial vehicles

Bosch at Agritechnica 2025

06.11.2025

Press release

Commercial vehicles

Bosch at Agritechnica 2025

Stuttgart/Hannover, Germany – In 2025 alone, more than two million tractors and other agricultural vehicles will be produced worldwide. And according to Bosch, over 90 percent of them will be powered by a diesel engine. Its robustness and high performance combined with low weight make it ideal for almost all applications and performance classes. At the Agritechnica trade fair in Hannover, Bosch will be demonstrating how CO 2 emissions can be further reduced using this established technology. “Renewable synthetic fuels immediately make operating both new and existing vehicles much more climate-friendly,” says Jan-Oliver Roehrl, executive vice president of the Bosch Power Solutions division and head of commercial vehicle activities at Bosch. “And in the future, hydrogen engines and electrification also stand to help make agriculture much more sustainable.”Even in 2035, Bosch expects that nine out of ten new agricultural vehicles will still have a diesel engine. The company will therefore continue to offer and further develop the appropriate injection and urea-metering technology for exhaust-gas treatment for the different vehicle types in this market segment. At the same time, Bosch offers new options for the most climate-friendly powertrain possible with components for the hydrogen engine along with various electrification solutions. Renewable synthetic fuels make combustion engines more climate-friendly All major markets worldwide have already instituted comprehensive emissions regulations for agricultural vehicles that set maximum values for nitrogen oxides and particulates. As a result, SCR exhaust-gas treatment systems with urea metering are standard for diesel engines in vehicle classes above 56 kilowatts. To date, however, their climate-relevant emissions have been regulated by law only to a limited extent. One simple option for greatly reducing the carbon emissions of existing and new vehicles that is already available today is to use renewable synthetic fuels such as HVO100. Because these fuels are based predominantly on residual and waste materials, they are much more climate-friendly than fossil fuels in terms of overall carbon emissions. They are also “drop-in” fuels, meaning they can be mixed with normal diesel fuel as required. And, again like diesel, they are easy to store. Since Bosch already takes compatibility with these fuels into account when developing its injection technology, they are suitable for use in numerous products. The Digital Fuel Twin documents the use of renewable synthetic fuels Just how comprehensively renewable synthetic fuels reduce the carbon footprint of each individual vehicle is shown by Bosch’s Digital Fuel Twin (DFT). A purely digital software solution, the DFT documents the amounts of fuel distributed as well as the fuels’ sustainability – from production and transportation all the way to the filling station. It provides the operators with certificates corresponding to the ratio of fossil to renewable synthetic fuels used in their vehicles; these document the total amounts of fuel used and even the proportionate carbon footprint when using the vehicle. Hydrogen engines build on tried-and-tested foundations The hydrogen engine is a new type of powertrain that takes climate action a step further. If the hydrogen fueling the engines is produced with renewable energy, it could mark a big step forward for the climate. Bosch is working on systems with intake manifold and direct injection and can draw on decades of expertise: some 80 percent of the technology involved can be transferred from conventional combustion engines. The technology company is already involved in more than 100 development projects with customers worldwide. “Agricultural vehicles are often operated at low speeds and high loads. This is precisely where hydrogen engines, with their high efficiency and robustness, can really excel,” Roehrl says. “The first applications of hydrogen engines featuring Bosch injection technology will be launched this year.” Electrification solutions for agricultural machinery Electrification of the drive systems and powered implements is another efficient, climate-friendly option for agricultural machinery. With its eLION electrification portfolio, Bosch Rexroth already offers a wide range of motors, inverters, on-board chargers, DC/DC converters, software, and accessories. Geared toward demanding applications, the portfolio is designed for operation in the DC voltage range up to 850 volts and is supplemented by the right transmissions and hydraulic solutions. The portfolio is currently being expanded to include components for 96-volt vehicle electrical systems; at the end of 2025, it will also feature the comprehensive eLION Power and Motion Control software package. Bosch Engineering, meanwhile, is presenting a newly developed high-performance solution for battery voltages of up to 800 volts. This new electric powertrain system is compact and offers high power density as well as high efficiency, which makes the electrification of existing device platforms easier. Depending on the application, the system can be used in small to medium-sized agricultural machines as a purely battery-electric powertrain or in large agricultural machines as a hybrid in conjunction with a diesel engine. In addition to electric powertrains for auxiliary systems, Bosch also offers other mechatronic subsystems with high-voltage technology for electrified commercial and off-highway vehicles – cooling fans, for example. Here, too, the special requirements of the commercial vehicle segment, including those relating to safety and security, were taken into account. The components are compact and use a common inverter concept, which makes it possible to implement customer-specific adaptations with little effort. Bosch, Bosch Rexroth, and Bosch Engineering will be showcasing these solutions at Agritechnica in hall 16 at booths 16A05 and 16A12.

Bosch at bauma 2025

07.04.2025

Press release

Powertrain systems

Bosch at bauma 2025

Stuttgart and Munich, Germany – Over one million new construction vehicles will be produced worldwide in 2025 alone. As different as their performance classes and tasks are, they almost all have one thing in common: a diesel engine. Its robustness and strength make it the ideal powertrain for a wide range of applications. At the bauma 2025 trade fair, Bosch will be showing how carbon emissions can be reduced even further in this vehicle segment. “Renewable synthetic fuels make operating both new and existing vehicles much more climate-friendly,” says Jan-Oliver Roehrl, executive vice president of the Bosch Power Solutions division and head of commercial vehicle activities at Bosch. “And in the future, hydrogen engines and electrification also stand to make construction machinery much more sustainable.” Renewable synthetic fuels make operating both new and existing vehicles much more climate-friendly. And in the future, hydrogen engines and electrification also stand to make construction machinery much more sustainable....Jan-Oliver Roehrl, executive vice president of the Bosch Power Solutions division and head of commercial vehicle activities at Bosch Renewable synthetic fuels make combustion engines more climate-friendly Construction vehicles are already subject to comprehensive exhaust-emission regulations, such as Stage V in Europe, Tier 4 in the U.S., and Phase IV in China. To date, however, their climate-relevant emissions have been regulated only to a limited extent, at least by law. One simple option for greatly reducing their carbon emissions that is already available today is to use renewable synthetic fuels such as HVO100. Because these fuels are based on residual and waste materials, they are much more climate-friendly than fossil fuels in terms of overall carbon emissions. They are also “drop-in” fuels, meaning they can be mixed with normal diesel fuel as required. Since Bosch already takes compatibility with these fuels into account when developing its injection technology, they are suitable for use in its products. According to Bosch forecasts, four out of five new construction vehicles worldwide with over 56 kilowatts will still have a diesel engine in 2035. That is why Bosch will continue to develop injection technology and urea dosing technology for exhaust-gas treatment in the future to suit the various segments of the construction machinery market. The Digital Fuel Twin documents the use of renewable synthetic fuels Renewable synthetic fuels can make construction machinery more climate-friendly: the more of it they use, the smaller the carbon footprint of each individual vehicle. Bosch makes this effect visible with a purely digital software solution called the Digital Fuel Twin. This documents the amounts of fuel distributed as well as the fuels’ sustainability, from production and transportation all the way to the filling station. It provides the operators of construction machinery with certificates corresponding to how they have refueled their vehicles; these document the total amounts of fuel used and even the proportionate carbon footprint when using the vehicle. Hydrogen engines build on tried-and-tested foundations When it comes to hydrogen engines, German manufacturers and suppliers can draw on decades of expertise, particularly in the field of engine technology: some 80 to 90 percent of the technology involved can be transferred from conventional combustion engines. If the hydrogen fueling the engines is produced with renewable energy, their use could mark a big step forward for the climate. Often, construction machinery is stationary and operates under heavy loads. “This is precisely where hydrogen engines, with their high efficiency and robustness, can really excel,” Roehrl says. “The first applications of hydrogen engines featuring Bosch injection technology will be launched this year.” Bosch is working on both port- and direct-injection systems and is already involved in more than 100 development projects with customers worldwide. Moreover, the hydrogen engine is also a promising option for large engines, for example as the powertrain for dump trucks in mining. Here, too, robustness and reliability combined with a compact design are essential for economical operation. Electrification solutions for construction machinery In certain construction machinery applications, electrification is another efficient and climate-friendly option for mobile and stationary functions. With its eLION electrification portfolio, Bosch Rexroth already offers a wide range of motors, inverters, gearboxes, software, and accessories, including the appropriate hydraulics. This Bosch subsidiary is currently expanding its range to include components for 96-volt vehicle electrical systems; at the end of 2025, it will introduce a standardized software platform for all voltage classes. Bosch Engineering, meanwhile, is presenting a newly developed high-performance solution for battery voltages of up to 800 volts. This subsidiary’s new electric powertrain system is compact and offers high power density as well as high efficiency. It is also suitable for construction machinery with high power requirements and limited installation space, such as wheel loaders. Bosch, Bosch Rexroth, and Bosch Engineering will be showcasing these solutions at bauma, at booths A3/327 and A4/526.

City, country, freeway: Bosch paves the way for climate-neutral transportation

08.10.2020

Press release

Powertrain systems

City, country, freeway: Bosch paves the way for climate-neutral transportation

Stuttgart, Germany – Climate action for road transport calls for a broad technology offensive. Commercial vehicles in particular have a wide variety of requirements when it comes to powertrain solutions, as the CO₂ emissions differ greatly depending on driving profile, payload, and driving distance. While light vehicles tend to drive shorter distances, for example on downtown delivery routes, heavy-duty trucks transport goods and merchandise over long distances. To meet EU requirements, CO₂ emissions need to be cut dramatically in both light commercial vehicles and heavy trucks by 2030. Bosch hopes to play a role in realizing climate-neutral transportation for all vehicle classes. To this end, the company is developing a range of efficient powertrains – from combustion engines and battery-electric models to fuel cells.Powertrain solutions for commercial vehicles Silent through the city – the electric powertrain for light commercial vehicles It’s hard to imagine city streets without delivery vehicles, tradespeople, and other small-scale businesses – especially given the steadily rising demand for goods and services. That is why society needs pioneering powertrains that put as little strain as possible on residents and the environment. Bosch’s eCityTruck powertrain solutions allow for low-noise driving with zero local emissions. Together, they form a compact module made up of the e-axle, which combines the electric motor, power electronics, and transmission in a compact unit, and an electric drive module (without the transmission). Both solutions are easy to integrate and can be scaled for light commercial vehicles up to 7.5 tons. Depending on the battery design, they enable ranges of up to 200 kilometers, meaning that most delivery routes of less than 80 kilometers a day are easily covered on a single charge. “With our modular eCityTruck powertrain solutions, we are making the electrified powertrain economical, compact, and efficient,” says Uwe Gackstatter, president of the Bosch Powertrain Solutions division. In doing so, Bosch is getting electric vans ready for the mass market. Battery power for country roads, too – economical electrification for regional delivery trucks from 7.5 to 26 tons Bosch is driving forward the electrification of commercial vehicles outside the city limits as well. For instance, the company offers eRegioTruck powertrain solutions for medium- and heavy-duty trucks as well as for city and long-distance buses, and special use cases. The powertrain concept plays a critical role in making regional traffic within a radius of some 250 kilometers as economical and efficient as possible – not only that, it does it with low noise and zero local emissions. An electric motor, inverter, and vehicle control unit are all part of this systems solution. Depending on the topology, the compact electric motor can come as a separate electrical unit in combination with a transmission, or as an active component integrated into a rigid axle. Going the distance efficiently – Bosch powertrain solutions for long routes and heavy loads Because of the high mileage and the load they transport, the potential for reducing CO₂ in vehicles that drive long-haul routes is particularly great. For each customer’s needs, no matter where in the world, Bosch offers the right powertrain solution – whether it’s powered by diesel, natural gas, battery, or fuel cell. In addition, Bosch is currently examining the technical issues regarding the use of hydrogen in combustion engines and is looking into the marketability of this technology. The engine technologies available today and existing vehicle architectures already form a solid basis for developing this approach. eDistanceTruck powertrain solutions: In the future, how will trucks weighing as much as 40 tons be able to travel more than a thousand kilometers in electric mode? The key lies in Bosch’s eDistanceTruck powertrain solutions. These include the fuel cell as well as hybrid drives. The fuel-cell system in particular scores points with its combination of long range and short refueling times. If the hydrogen used comes from renewable sources, then the fuel cell’s operation is climate-neutral. Bosch offers various solutions for mobile fuel-cell systems that address customer requirements around the world: for the stack as the core of the design, the individual components in the submodules, or the overall system for commercial vehicles. Thanks to their compact design, the solutions are easy to integrate into existing vehicle platforms. Bosch is currently working with the startup Powercell to develop the stack and make it market-ready. The plan is to begin the large-scale manufacture of fuel-cell stacks in 2022 and launch the complete fuel-cell system – the Bosch fuel cell power module – in 2023. In addition, Bosch is currently working with other companies as part of the EU-funded H2Haul project to build a small fleet of fuel-cell trucks and put them on the road. Bosch components for natural gas powertrains: In regions with well-developed infrastructure for natural-gas filling stations, Bosch’s natural-gas drive system offers a viable alternative to conventional fuels for long-haul routes. Compared to liquid fuels, natural gas produces lower CO₂ and particulate emissions and offers cost advantages in many countries, depending on the local fuel prices. Bosch has a comprehensive portfolio of proven natural gas technology for many different vehicle types. Bosch diesel technology: The diesel engine is the dominant powertrain in commercial vehicles and will remain the preferred choice for the foreseeable future. No other combustion engine is used in such a variety of ways. Its advantages include high efficiency and the associated economic benefits, as well as strong engine performance. Bosch’s diesel portfolio features components for fuel injection and fuel supply, engine and air management, and exhaust-gas treatment. The company has also approved these for the use of synthetic fuels. Working together, Bosch and the Chinese engine manufacturer Weichai Power were the first to increase the efficiency of a commercial-vehicle diesel engine up to 50 percent – a real milestone, given that the maximum value for trucks to date was 46 percent. “This demonstrates that Bosch is systematically improving its diesel drive systems for on- and off-highway operation,” Gackstatter says. One feature of the new engine is Bosch’s modular common-rail system for commercial vehicles with up to 2,500 bar injection pressure. The system ensures efficient fuel supply and injection, is scalable, and can be configured for engine sizes with up to eight cylinders. Depending on the segment, it has a service life of up to 1.6 million kilometers, and in off-highway operation, 15,000 hours. In addition, the exhaust-gas treatment by urea injection – called selective catalytic reduction, or SCR – in the Bosch SCR system with double injection helps further reduce the emissions of diesel vehicles and make them more economical in their use of resources. Here, urea is injected into a catalytic converter close to the engine and into one located farther away. The system responds flexibly to driving conditions, such as high- and low-load cycles or cold starts, and can thus effectively and efficiently reduce the emission of nitrogen oxides. It is also designed for low fuel consumption. Completely connected – the internet of things (IoT) in the drive system for shorter development times and faster troubleshooting Bosch connects the drive system and provides cloud-based services for the entire vehicle life cycle. An example of such an IoT application is web-based validation in large-scale development. This process transfers powertrain data from the connected vehicles. Remote analysis makes it possible to monitor and evaluate different applications simultaneously, allowing defects in the drive system to be detected at an early stage. This reduces development time and further enhances the system’s reliability in production vehicles. Additional IoT applications for production vehicles can eliminate imminent failures of individual components using specially developed algorithms, thus effectively preventing downtimes.