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Press release #Mobility
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New catenary assist rail assistance system from Bosch

Pantograph monitoring prevents catenary accidents

  • Reduced risk of pantograph and catenary damage increases safety and minimizes both operational disruptions and repair costs
  • Train drivers are warned in the event of an incorrect position of the pantograph
  • System offers quick and simple access to assistance functions for rail traffic
  • Suitable as original equipment or for retrofitting existing fleets
Cornelia Dürr

Cornelia Dürr

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Abstatt – Damage to the catenary or pantograph of the locomotive is a recurring problem in railway operations and is usually caused by the pantograph being raised or lowered at the wrong time. The issue affects rail vehicles with hybrid propulsion systems, which use diesel engines or battery power on non-electrified sections and switch to electric drive on tracks with catenaries. If the pantograph is raised too early at the transition point to catenary operation or was not lowered at all, it can become entangled in the catenary system and thus cause damage. Conversely, if the pantograph remains raised, it can catch in the booms or tensioning device at the end of a catenary. Electric shocks during maintenance work near the catenary represent another source of danger. Such shocks can occur if the separation point between an active and a grounded section of the contact line is bridged by the pantograph. The new catenary assist system from Bosch Engineering can monitor the position of the pantograph and notifies the train driver of any problems in the form of an acoustic and/or visual warning. "We are thus contributing to safe, trouble-free rail traffic since such accidents not only pose a threat to life and limb due to damaged live wires but also result in high repair costs as well as train breakdowns and delays," explains Heiko Mangold, head of rail technology at Bosch Engineering.

Catenary assist consists of a control unit connected to a compact sensor system along with an antenna for the connectivity functions as well as for receiving the navigation data. In the control unit, the locomotive's position data from the satellite navigation system is processed together with the data from the on-board sensors. The system compares this data set with a stored digital track plan, thereby ensuring precise determination of the locomotive's position on the track. The map software also indicates whether the pantograph can be raised on the respective track section. If the current pantograph position differs from the prescribed state, the train driver receives a warning message in the cab. A remote function also allows the messages from the assistance system to be displayed on an external control panel, for example, if the train driver remotely controls the locomotive from the track for precise shunting operations.

Catenary assist is designed as an independent assistance system that requires no interfaces to the train vehicle other than the power supply. Thanks to the modular design of the system components, it is suitable both as original equipment for new locomotives and as a retrofit option for existing fleets. Bosch Engineering thus offers rail operators a quick and easy entry point into the world of assistance systems for rail vehicles. For customers requiring a more comprehensive set of functions, such as predictive monitoring of the entire locomotive surroundings, Bosch Engineering has developed the rail assist suite. This technology combines camera, radar, LiDAR, and ultrasonic systems of the latest generation, meaning that the integrated catenary assist also supports sensor-based detection of the contact line signals, among other functions.

Mobility is the largest Bosch Group business sector. It generated sales of 55.8 billion euros in 2024, and thus contributed around 62 percent of total sales. This makes the Bosch Group one of the leading mobility suppliers. Bosch Mobility pursues a vision of mobility that is safe, sustainable, and exciting. For its customers, the outcome is integrated mobility solutions. The business sector’s main areas of activity are electrification, software and services, semiconductors and sensors, vehicle computers, advanced driver assistance systems, systems for vehicle dynamics control, repair-shop concepts, as well as technology and services for the automotive aftermarket and fleets. Bosch is synonymous with important automotive innovations, such as electronic engine management, the ESP anti-skid system, and common-rail diesel technology.

About Bosch Engineering GmbH
Bosch Engineering GmbH is a wholly owned subsidiary of Robert Bosch GmbH and is head-quartered in Abstatt, Germany. As a systems development partner to the automotive industry since 1999, the company with its more than 3,200 associates offers development services for powertrains, safety and convenience systems, and electrical and electronic systems – from the original concept to series production. Specialized in electronics and software, it draws on Bosch’s proven large-scale series production technology to develop tailored solutions for a wide variety of applications in passenger cars, commercial vehicles, off-highway and recreational vehicles, and in rail applications, ships, and industry. Bosch Engineering GmbH also coordinates all the Bosch Group’s motorsports activities.
Additional information can be accessed at www.bosch-engineering.com.

The Bosch Group is a leading global supplier of technology and services. It employs roughly 418,000 associates worldwide (as of December 31, 2024). The company generated sales of 90.3 billion euros in 2024. Its operations are divided into four business sectors: Mobility, Industrial Technology, Consumer Goods, and Energy and Building Technology. With its business activities, the company aims to use technology to help shape universal trends such as automation, electrification, digitalization, connectivity, and an orientation to sustainability. In this context, Bosch’s broad diversification across regions and industries strengthens its innovativeness and robustness. Bosch uses its proven expertise in sensor technology, software, and services to offer customers cross-domain solutions from a single source. It also applies its expertise in connectivity and artificial intelligence in order to develop and manufacture user-friendly, sustainable products. With technology that is “Invented for life,” Bosch wants to help improve quality of life and conserve natural resources. The Bosch Group comprises Robert Bosch GmbH and its roughly 490 subsidiary and regional companies in over 60 countries. Including sales and service partners, Bosch’s global manufacturing, engineering, and sales network covers nearly every country in the world. Bosch’s innovative strength is key to the company’s further development. At 136 locations across the globe, Bosch employs some 87,000 associates in research and development.

Additional information is available online at www.bosch.com, www.bosch-press.com.

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