Joint venture expected to employ some 380 associates
Product portfolios are an ideal complement to each other
Strengthening of global market presence, especially in liquid pharmaceuticals
Mumbai, India / Waiblingen, Germany. Processing and packaging specialist Bosch Packaging Technology and Klenzaids Contamination Controls Pvt. Ltd. are planning a joint venture in India. Both companies signed agreements to this effect on November 28, 2014. The plan is for Bosch to acquire a 49 percent share in Klenzaids, an owner-managed company that produces processing, packaging, and clean-room technology for the global pharmaceutical industry. By setting up the joint venture, the two partners aim to extend their global reach, particularly in liquid pharmaceuticals and packaging machines for clean-room environments. The Klenzaids and Bosch Packaging Technology product portfolios complement each other across the board. In particular, the joint venture will allow the companies to better satisfy Indian customers’ growing demand for complete lines from a single source. Based in Mumbai, Klenzaids generated sales of around six million euros in 2013 and employs some 350 people. Bosch Packaging Technology, which last year achieved global sales of 1.1 billion euros and employs some 5,600 associates worldwide, already has a presence in India through its Verna location in the state of Goa. The joint venture is set to be headquartered in Mumbai and is expected to employ some 380 associates. The plan is subject to the approval of the antitrust authorities. The purchase price for the shares acquired by Bosch was not disclosed.
Better products and services for customers in India The joint venture is being set up primarily to benefit Indian customers. Klenzaids will contribute its expertise in clean-room and processing technologies as well as peripheral systems, and Bosch will contribute its strength in innovative filling technologies. Klenzaids provides customers in the private and public sectors not just with plants, systems, and accessories but also with turnkey solutions: buildings and equipment that a customer can use as soon as they are built or assembled to process and package its particular product. These solutions include laboratories with the highest protection class for use in the field of biosafety.
Profitable growth and value orientation Friedbert Klefenz, president of Bosch Packaging Technology, said: “We already have a long history of trusted collaboration with Klenzaids. The company is known for employing excellent people and for providing high-quality products and services. I am delighted at the prospect of a future together.” Hamish Shahani, managing director of Klenzaids, said: “Joining forces and pooling our resources will give us a stronger starting position in the emerging Indian market. Despite our different regional backgrounds, Bosch and Klenzaids have a lot in common. Both place great emphasis on profitable growth, innovative strength, reliability, a motivated workforce, and strong value orientation.”
Complete lines from a single source Klenzaids is an Indian family-run business with a product portfolio that includes laboratory and transfer systems designed to meet clean-room requirements. These machines are indispensable for the sterile production of liquid pharmaceuticals. One of the company’s USPs is its ability to supply laboratories that meet biological safety class standards 2-4. Class 4 laboratories have to satisfy the highest safety requirements, such as being able to guarantee the absolute isolation of microorganisms from the environment. Among the company’s other strengths are isolators and processing technologies for the production of liquid pharmaceuticals.
Strategically important complement to Bosch’s Goa location Bosch Packaging Technology has been developing, building, and selling vertical and horizontal flow wrapping machines for packaging food as well as filling and sealing machines for liquid pharmaceuticals at its location in Verna since 2012. To date, Bosch Packaging Technology has sold over 1,500 packaging machines to leading brand companies in the food and pharmaceutical industries.
Commenting on the agreement, Dr. Steffen Berns, president of Bosch India, said: “Following the inauguration of our manufacturing unit in Verna, this is the second milestone for our packaging technology business in two years. I am extremely confident that this new partnership will further strengthen our product portfolio and market reach. The activities of both parent companies dovetail perfectly, and our pharmaceuticals unit as well as our customers will benefit immensely from this joint venture.”
Klenzaids Contamination Controls Private Limited, founded in 1978 and based in Mumbai, is a leading supplier of clean-rooms, pharmaceutical machinery, accessories and delivers regulatory compliant turnkey, "design-build” projects to the pharmaceutical and life-science industry. Additional services and training support the customers to comply to manufacturing techniques and practices under international regulatory norms. From its headquarter located in Mumbai with support centers in Delhi, Kolkata, Chennai, Hyderabad and Pune and its manufacturing facilities at Umbergaon, South Gujarat, India, a team of 350 dedicated and experienced employees serve customers in India and in export markets such as United States of America, Canada, Poland, Indonesia, South Africa, Argentina, and Italy.
Based in Waiblingen near Stuttgart, Germany, and employing 5,600 associates, the Bosch Packaging Technology division is one of the leading suppliers of process and packaging technology. At over 30 locations in more than 15 countries worldwide, a highly-qualified workforce develops and produces complete solutions for the pharmaceuticals, food, and confectionery industries. These solutions are complemented by a comprehensive after-sales service portfolio. A global service and sales network provides customers with local points of contact.
The Bosch Group is a leading global supplier of technology and services. In 2013, its roughly 281,000 associates generated sales of 46.1 billion euros. (NB: Due to a change in accounting policies, the 2013 figures can only be compared to a limited extent with the 2012 figures). Its operations are divided into four business sectors: Mobility Solutions, Industrial Technology, Consumer Goods, and Energy and Building Technology. The Bosch Group comprises Robert Bosch GmbH and its roughly 360 subsidiaries and regional companies in some 50 countries. If its sales and service partners are included, then Bosch is represented in roughly 150 countries. This worldwide development, manufacturing, and sales network is the foundation for further growth. In 2013, the Bosch Group invested some 4.5 billion euros in research and development and applied for some 5,000 patents. This is an average of 20 patents per day. The Bosch Group's products and services are designed to fascinate, and to improve the quality of life by providing solutions which are both innovative and beneficial. In this way, the company offers technology worldwide that is “Invented for life.”
Multilayer storage tank for simultaneous use with several sterilizers
Energy savings of up to 40 percent in heating, and 60 percent in cooling
Flexible application with all common sterilizers
With a new patented energy recovery concept for hot water shower sterilizers, Bosch Packaging Technology, a leading supplier of process and packaging technology, enables users to achieve significant energy savings in heating and cooling during the sterilization process. The concept was developed by Schoeller-Bleckmann Medizintechnik (SBM), a Bosch Packaging Technology company. “By re-using heating and cooling energy, the system lowers the Total Cost of Ownership (TCO) – not only for hot water shower sterilizers from Bosch but also for those from other manufacturers. Moreover, it can be simultaneously used on several sterilizers,” explains Isa Alkan, head of sales at SBM.
Significant savings in heating and cooling The self-contained, independent system consists of a multilayer storage tank, which is divided into several temperature zones and firmly piped to the sterilizer via a heat exchanger. The water temperature in the permanently filled storage tank increases from bottom to top. Separation planes prevent the temperature zones from mixing too quickly. The stored energy is used for both heating and cooling of the sterilizer.
The water temperature of the sterilization phase usually is 121 degrees Celsius. During cooling, the hot process water flows through the heat exchanger, where it is cooled by cold water from the storage tank. The water in the storage tank thereby absorbs energy from the sterilizer, and heats up again. By using existing cold water from the multilayer storage, manufacturers can reduce the amount of additional, costly cooling medium. An intelligent control system enables the energy to be stored in the storage tank's different temperature zones. After the sterilizer has been reloaded, the energy in the multilayer storage can be re-used to heat the process water to 121 degrees Celsius.
A continuous repetition of these process steps significantly reduces the required amounts of heating and cooling media. As a result, up to 40 percent of the initial heating energy can be saved. Thanks to an additional heating exchanger integrated in the storage tank, the saving potential even amounts to 60 percent for cooling energy. “Apart from the saving potential in heating and cooling, a lower amount of overall media consumption also leads to smaller tank sizes,” says Alkan. “With these savings, companies contribute to environmental protection and can optimize their 'green' image.”
Efficient processes and easy retrofits Fully automated controls enable operators to comprehensively control and efficiently configure the energy recovery concept. Furthermore, an operator control device, designed by SBM, ensures that the energy recovery concept can be activated and deactivated at any time, independently from the sterilizer's controls. In case a customer requires simultaneous usage with several sterilizers, additional heat exchangers can be piped to the stationary storage tank. SBM also offers a retrofit package for existing machines, consisting of engineering, delivery, installation, start-up, documentation and qualification according to current pharmaceutical standards.
At Achema 2015 in Frankfurt/Main, Germany, Bosch will present the new energy recovery concept to industry professionals for the first time (hall 3.1, booth C71).
Nuremberg/Beringen – Bosch Packaging Technology has been rewarded with the German Packaging Award (Deutscher Verpackungspreis) in the “packaging machines” category. Granted by the German Packaging Institute (Deutsches Verpackungsinstitut – dvi), the award recognizes the company's innovative two-in-one biscuit packaging system, first presented at Interpack 2014 in Duesseldorf earlier this year. The system is a development of the Swiss location Beringen. Daniel Bossel, product manager, and Christian Reichardt, mechanical development engineer, at Bosch Packaging Systems AG in Beringen accepted the award at a ceremony as part of the “BrauBeviale” (Trade Fair for Production and Marketing of Drinks) in Nuremberg.
Format changeover in record time The two-in-one packaging system allows food manufacturers to switch from slug to pile packs and vice versa in less than three minutes. Additionally, product count changes can be completed quicker now than with conventional slug or pile packaging machines. Thanks to this flexibility, manufacturers are able to run special promotions with short notice and react quickly to market changes, for example for seasonal or promotional campaigns. What is more, the two-in-one system presently occupies a smaller production area than two separate conventional machines for both packaging types. The whole line is designed to be a single, Seamless System, from product discharge through to primary and secondary packaging. The speed of all components is balanced to optimize production flow and eliminate bottlenecks. The packaging line therefore contributes significantly to increasing overall equipment effectiveness (OEE).
The German Packaging Award Since 1963, the German Packaging Award has been presented annually by the German Packaging Institute in five different categories. Under the patronage of the German Federal Ministry of Economics and Technology, the Institute honors outstanding technical solutions in packaging production that improve quality and add value to consumers, markets and the environment. To be nominated, a machine or technology must improve quality, profitability and efficiency in the packaging process. All winners of the German Packaging Award are entitled to take part in the WorldStar international competition, a prize awarded by the World Packaging Organization since 1970.
High degree of process reliability due to integrated inspection units
Save gas and production costs thanks to the new RT-MAP system
Chicago – For the first time in North America, Bosch Packaging Technology, a leading provider of processing and packaging solutions, presents the new Sigpack HCUL horizontal flow wrapper at PACK EXPO International 2014.
Packaging up to 300 single blow-fill-seal (BFS) vials per minute, the machine ensures hermetic packages even at high speed by featuring long-dwell cross-sealing technology. Primary packaging units, delivered as BFS cards, are gently fed into the Sigpack HCUL with the aid of a Sigpack LDF Delta robot or other intelligent loading solutions. Before being packaged in the flow wrapper, the vials are separated by the feeding system's innovative separation unit.
Hermetic seal integrity thanks to long sealing time Without compromising packaging integrity, the Sigpack HCUL long-dwell sealing system features a cross-sealing unit that allows the sealing jaws to close more gently and in a more controlled manner than other flow wrappers currently available – even at high speeds. This long-dwell sealing ensures longer sealing times to produce hermetic packages, which facilitates optimum product protection. The balcony design of the cross-sealing unit with individually mounted heating elements allows for easy access and fast changeover. Depending on application requirements, the station has the flexibility to be equipped with either ultrasonic or heat sealing technology. Also available are hybrid machines that use ultrasonic sealing technology on the longitudinal sealing unit and heat sealing on the cross seam. Because thermo-sensitive products can be damaged when exposed to heat, usually occurring when transported over the longitudinal sealing unit, this hybrid configuration provides a high-speed and extremely product-friendly solution for these products.
In process control ensures product safety To realize the production of high-value products, the Sigpack HCUL is equipped with a comprehensive control system. Among other parameters, the system monitors the alignment of the products as well as the information printed on the packaging, such as the barcode. By making sure that packages which do not meet the specifications are automatically rejected, only hermetically sealed packages leave the machine. Jörg Kleiner, pharmaceutical and medical sales manager for Bosch Packaging Systems AG, a company of Bosch Packaging Technology, says, “Authorities such as the FDA increasingly demand that vials be packed separately and not as vial cards, also known as “unit dose packaging”. Not only do pharmaceutical manufacturers need to meet these requirements, but at the same time maintain high productivity.”
New MAP system improves product safety and extended shelf life The flexible Sigpack HCUL is expandable to accommodate modified atmosphere packaging (MAP). Thanks to its modular construction, it can be modified for functions such as the innovative Real Time (RT) MAP system. Compared to conventional MAP systems, where the gas is inserted by a lance, the gas supply for the RT-MAP and the sensor for measuring residual oxygen content are integrated in the longitudinal sealing unit. As a result, this provides real-time measurement of residual oxygen content in the package, rejecting those that have excessive residual oxygen. The amount of gas supplied or extracted is precisely controlled so that only the necessary amount is released. The RT MAP system benefits manufacturers with improved measuring accuracy, as well as savings on production costs.
The Sigpack HCUL offers pharmaceutical manufacturers substantial advantages in the growing market for BFS pharmaceutical dosage forms, including a product-friendly and flexible feeding system, an innovative separation unit, and a product-friendly ultrasonic longitudinal sealing unit. The machine will be displayed as part of the BFS Seamless System, featuring a streamlined design for maximized overall equipment effectiveness (OEE). The speed of all line components is balanced to eliminate bottlenecks, minimize downtime and optimize product flow.
Pharmaceutical manufacturers can learn more about Bosch's latest solutions in the South Hall, booth S-3514 at PACK EXPO International in Chicago, Illinois, United States, November 2 to 5. Additional pharmaceutical solutions from Bosch can be seen at Pharma EXPO, co-located with PACK EXPO, in the West Hall, booth W-603.
Contact: Jörg Kleiner, phone: +41 58 674-6913
The Bosch Group is a leading global supplier of technology and services. In 2013, its roughly 281,000 associates generated sales of 46.1 billion euros. (NB: Due to a change in accounting policies, the 2013 figures can only be compared to a limited extent with the 2012 figures). Its operations are divided into four business sectors: Mobility Solutions, Industrial Technology, Consumer Goods, and Energy and Building Technology. The Bosch Group comprises Robert Bosch GmbH and its roughly 360 subsidiaries and regional companies in some 50 countries. If its sales and service partners are included, then Bosch is represented in roughly 150 countries. This worldwide development, manufacturing, and sales network is the foundation for further growth. In 2013, the Bosch Group invested some 4.5 billion euros in research and development and applied for some 5,000 patents. This is an average of 20 patents per day. The Bosch Group's products and services are designed to fascinate, and to improve the quality of life by providing solutions which are both innovative and beneficial. In this way, the company offers technology worldwide that is "Invented for life."
The company was set up in Stuttgart in 1886 by Robert Bosch (1861-1942) as "Workshop for Precision Mechanics and Electrical Engineering." The special ownership structure of Robert Bosch GmbH guarantees the entrepreneurial freedom of the Bosch Group, making it possible for the company to plan over the long term and to undertake significant up-front investments in the safeguarding of its future. 92 percent of the share capital of Robert Bosch GmbH is held by Robert Bosch Stiftung GmbH, a charitable foundation. The majority of voting rights are held by Robert Bosch Industrietreuhand KG, an industrial trust. The entrepreneurial ownership functions are carried out by the trust. The remaining shares are held by the Bosch family and by Robert Bosch GmbH.
In the U.S., Canada and Mexico, the Bosch Group manufactures and markets automotive original equipment and aftermarket products, industrial drives and control technology, power tools, security and communication systems, packaging technology, thermo technology, household appliances, healthcare telemedicine and software solutions.