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Keeping a close eye on processes and lines

New Industry 4.0 solutions from Bosch for more transparency

  • Pharma i 4.0 Starter Edition visualizes production data in real time
  • Higher productivity thanks to monitoring of OEE, status and events
  • Data Services help to identify hidden correlations and optimization potential

Stuttgart/Frankfurt, Germany – High productivity and line availability are central priorities for pharmaceutical manufacturers. To provide more transparency and a better overview in production, Bosch showcases its latest Industry 4.0 solutions for visualizing and analyzing machine data at Achema 2018. Several machines and systems show how customers can use the Pharma i 4.0 Starter Edition to easily monitor machine status and process parameters. In addition, downstream Data Services make it possible to troubleshoot error causes more quickly, and to ensure more consistent product quality. “Bosch’s Industry 4.0 solutions are tailored to the special requirements of the pharmaceutical industry and deliver full transparency for all process and machine data,” explains Dr. Christian Hanisch, project manager Industry 4.0 for pharma at Bosch Packaging Technology. “The ability to record and evaluate essential machine and process data helps our customers maintain high machine availability and performance – and to make real-time decisions based on hard facts.” Bosch also shows how augmented reality specifically supports machine operators during commissioning or maintenance.

Real-time visualization with the Pharma i 4.0 Starter Edition

The Pharma i 4.0 Starter Edition with browser-based user interface consists of three main components: plant operators receive essential data on their overall equipment effectiveness (OEE), for condition monitoring of plant status or processes, and on important events like alarms or downtimes, simply and in real time. Visitors to Achema 2018 can experience the functions of the new Pharma i 4.0 Starter Edition firsthand on three machines: the new capsule filling machine GKF 720 and the new processing system SVP250 LF, combined with the filling and closing machine ALF 5000. Using a clearly structured and intuitive dashboard view on the respective machines, the system displays information on essential machine and production data, such as number of filled containers or OEE. The data is made available on the customer’s network via a web service and can be viewed on mobile devices or desktop PCs. This offers users maximum flexibility.

“Apart from individual machines, the Pharma i 4.0 Starter Edition can also monitor several lines simultaneously, and provides an important basis for optimum productivity,” Hanisch says. To do so, the system records information from various production units and stores it centrally. “To transfer data seamlessly, the Pharma i 4.0 Starter Edition is ideally calibrated for use with Bosch machines. However, with a suitable electronic interface, the solution can also be used with third-party production equipment,” he adds. The data gathered by the software can be subsequently analyzed to lay the groundwork for process optimizations, for instance to enhance plant availability or performance. In addition, the Pharma i 4.0 Starter Edition provides operators access to historical data, allowing them to compare past and present data sets and gain valuable insights into the development of central parameters like OEE within a specific timeframe.

Data Services: identifying hidden correlations

Bosch also offers extensive data analysis services. The portfolio includes data mining, which Bosch has recently begun providing as part of the Pharma Service for solid dosage forms. With Bosch’s data mining tool, large amounts of data can be examined for the smallest effects using statistical methods. “Data mining makes it possible to assess information more effectively to identify and remedy the root causes of faults,” Hanisch says. In general, the data from two production batches is already sufficient to draw first conclusions. The more data is available for evaluation over a longer period, the more details will come to light.

Easy training thanks to AR technology

Bosch will demonstrate how commissioning and maintenance can be implemented more easily in future with its first augmented reality (AR) based instruction manual in the field of pharmaceutical development. Operators are guided step by step through the Solidlab 1 laboratory system, from setup to process control. Additional information, such as calibration instructions and spare parts are displayed so that employees can quickly work with the system without the need for extensive training. The AR instruction manual is suitable for training new colleagues or for refreshing knowledge. If there are any remaining questions, customers can use the remote function to connect directly with Bosch experts who provide live support.

Bosch Packaging Technology at Achema: hall 3.1, booth C71

Contact:
Dr. Christian Hanisch,
phone: +49 7951 402-895

Contact person for press inquiries:
Nicole Koenig,
phone: +49 7951 402-648

Based in Waiblingen near Stuttgart, Germany, and employing 6,300 associates, the Bosch Packaging Technology division is one of the leading suppliers of process and packaging technology. At over 30 locations in more than 15 countries worldwide, a highly-qualified workforce develops and produces complete solutions for the pharmaceuticals, food, and confectionery industries. These solutions are complemented by a comprehensive after-sales service portfolio. A global service and sales network provides customers with local points of contact.

Additional information is available online at www.boschpackaging.com

The Bosch Group is a leading global supplier of technology and services. It employs roughly 402,000 associates worldwide (as of December 31, 2017). The company generated sales of 78.1 billion euros in 2017. Its operations are divided into four business sectors: Mobility Solutions, Industrial Technology, Consumer Goods, and Energy and Building Technology.

As a leading IoT company, Bosch offers innovative solutions for smart homes, smart cities, connected mobility, and connected manufacturing. It uses its expertise in sensor technology, software, and services, as well as its own IoT cloud, to offer its customers connected, cross-domain solutions from a single source. The Bosch Group’s strategic objective is to deliver innovations for a connected life. Bosch improves quality of life worldwide with products and services that are innovative and spark enthusiasm. In short, Bosch creates technology that is “Invented for life.” The Bosch Group comprises Robert Bosch GmbH and its roughly 440 subsidiary and regional companies in 60 countries. Including sales and service partners, Bosch’s global manufacturing, engineering, and sales network covers nearly every country in the world. The basis for the company’s future growth is its innovative strength. At 125 locations across the globe, Bosch employs some 64,500 associates in research and development.

Additional information is available online at www.bosch.com, www.iot.bosch.com, www.bosch-press.com, www.twitter.com/BoschPresse.

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