Bosch receives VDA Logistics Award for the virtual reflection of supply chains

Standardized data sharing can optimize entire value-added chains

  • Information in real time thanks to fully virtual supply chain
  • Bosch board member Asenkerschbaumer: networks are now more efficient, flexible, and eco-friendly
  • VDA president Wissmann: intelligent production a major competitive advantage for Germany
  • Expert judges praise the solution's consistency

Frankfurt. Bosch has received the Association of German Car Manufacturers' (VDA) Logistics Award. The global supplier of technology and services has been awarded the prize for completely virtualizing physical flows of goods, which can now be tracked in real time with intelligent software systems. The analysis of the data obtained helps manage and further improve processes. Successful data sharing across the company has been one of the project's major achievements. Standardized data can now be exchanged and shared between companies seamlessly and in real time. This makes it possible to optimize production and supply networks in a comprehensive manner. “Suppliers and customers can open up their processes for each other and integrate them with each other. This is making the vision of consistent data transmission in industrial supply chains reality. The result is efficient, flexible, and eco-friendly production and logistics networks,” said Dr. Stefan Asenkerschbaumer, the deputy chairman of the Bosch board of management, at the awards ceremony in Frankfurt. For instance, over the course of a pilot project at Bosch's Homburg site in Germany, the efficiency of logistics processes was improved by some 10 percent.

Intelligent production strengthens Germany as an industrial location
Matthias Wissmann, the VDA president, emphasized the significance of the awarded innovation: “Intelligent production and logistics processes strengthen Germany's competitiveness as an industrial location. With their product and process innovations, German suppliers are playing a major role in ensuring that the German automotive industry is always one step ahead of the competition. With the help of the award, outstanding, innovative logistics concepts can serve as inspiration for all companies that are looking for creative and intelligent logistics solutions.” The standardized data-sharing concept that Bosch has now applied across the board is based on the findings of the RAN research project (radio frequency identification (RFID)-based automotive network). The project was set up with the aim of developing new management concepts for automotive industry production networks.

Using virtual reality to improve the real world
“Changes in industrial production, which in Germany are generally referred to as Industry 4.0, have long been underway. These changes are now being put into practice and are thus becoming visible,” said Asenkerschbaumer, the member of the Bosch board of management responsible for purchasing and logistics. On the path to integrated industry, the company is building on the Bosch Production System, which has been successfully applied for years. In the past, the approach focused on optimizing physical production and logistics processes – in other words, on the things that take place in the real world. But new IT technologies have now made it possible to virtualize these processes and flows of goods. This is done via automated data collection, which gathers data on the status of products or transport containers throughout the production and logistics process. Technical aids such as RFID technologies can be used for this purpose. In the past, the physical flow of goods was entered manually into an IT system, a time-consuming exercise that reflected past status rather than present status. Error rates were high and data was never up to date. The flow of information was not in sync with the flow of goods.

From data to knowledge, from knowledge to benefit
The large quantity of current and thus high-quality data can be analyzed with the help of software. Intelligent algorithms are applied to illustrate the relationships and interactions between parts of the process. This information can be applied to help further improve the entire system. “The production process optimizes itself,” says Andreas Müller, a Bosch project manager, pointing out the benefits of the modern approach. “New data provides new insights, and these make it possible to further improve the system. In turn, the improved system generates new data, which helps build new, beneficial knowledge. It's a virtuous circle.”

Cooperating to improve the value-added chain
By standardizing the flow of data between companies, additional partners can be involved in efforts to optimize processes, including customers and suppliers. “Networked and thus intelligent production and logistics can only become reality once solutions are consistently applied between companies. By implementing this approach with its partners, Bosch has successfully realized the vision of supply chain management,” said Professor Wolfgang Stölzle of the University of St. Gallen, in explaining the judges' decision. Over the course of the pilot project, Bosch is working an engine manufacturer and a supplier of reusable containers.

Outlook: process, sensor technology, and software expertise
Bosch is currently implementing the new approach at its own manufacturing sites around the world as well as with additional partners. The company is also working to further develop its technical solutions. Today, RFID tags are common information and data carriers. In the future, web-enabled sensors will also transmit status information about objects. The quantity and quality of data will continue to increase. Intelligent software solutions and high-performance algorithms will evaluate data, and this will open up new potential for improvement. As a leading global manufacturer of sensors, Bosch can rely on its own products in this area. Bosch Software Innovations, a Bosch subsidiary, offers customized software and system solutions. “By combining our expertise in the areas of processes, sensor technology, and software, we can further enhance our own and our partners' value added. On the path toward integrated industry, we see ourselves as a leading user and a leading supplier of software and hardware,” Asenkerschbaumer said. Especially at the interfaces between value-added networks, there is potential to cut costs and create new services.

About the VDA Logistics Award
The VDA Logistics Award was presented for the seventh time this year. It was the second time that Bosch received the honor. An innovative Bosch logistics concept was also singled out by an expert panel in 2009. The award recognizes the efforts of companies whose logistics solutions serve as role models for other companies in the automotive industry. The judges' evaluation is based on the cost-effectiveness of the solutions in question. With the prize, the VDA aims to highlight projects that can increase the competitiveness of the German automotive industry. The judges panel is made up of representatives from academia, an OEM, a supplier, specialist media, a logistics association, and the VDA.

Video:Virtual tracking of supply chains

Footage material:Industry 4.0 – manufacturing and logistics

Tags: Logistics,

Mobility Solutions is the largest Bosch Group business sector. In 2018, its sales came to 47.6 billion euros, or 61 percent of total group sales. This makes the Bosch Group one of the leading automotive suppliers. The Mobility Solutions business sector pursues a vision of mobility that is accident-free. emissions-free, and fascinating, and combines the group’s expertise in the domains of automation, electrification, and connectivity. For its customers, the outcome is integrated mobility solutions. The business sector’s main areas of activity are injection technology and powertrain peripherals for internal-combustion engines, diverse solutions for powertrain electrification, vehicle safety systems, driver-assistance and automated functions, technology for user-friendly infotainment as well as vehicle-to-vehicle and vehicle-to-infrastructure communication, repair-shop concepts, and technology and services for the automotive aftermarket. Bosch is synonymous with important automotive innovations, such as electronic engine management, the ESP anti-skid system, and common-rail diesel technology.

Bosch Software Innovations, the Bosch Group's software and systems house, designs, develops, and operates innovative software and system solutions that help our customers around the world both in the Internet of Things (IoT) and in the traditional enterprise environment. We place particular focus on the topics of mobility, energy, manufacturing, and building. Our IoT platform - the Bosch IoT Suite - allows the interaction of devices, users, companies and partners on a centralized platform. This enables the development of innovative and future-oriented solutions for new business models.

With some 600 associates worldwide, Bosch Software Innovations has locations in Germany (Berlin, Immenstaad, and Stuttgart), Singapore, China (Shanghai), and the United States (Chicago).

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The Bosch Group is a leading global supplier of technology and services. It employs roughly 410,000 associates worldwide (as of December 31, 2018). The company generated sales of 78.5 billion euros in 2018. Its operations are divided into four business sectors: Mobility Solutions, Industrial Technology, Consumer Goods, and Energy and Building Technology. As a leading IoT company, Bosch offers innovative solutions for smart homes, smart cities, connected mobility, and connected manufacturing. It uses its expertise in sensor technology, software, and services, as well as its own IoT cloud, to offer its customers connected, cross-domain solutions from a single source. The Bosch Group’s strategic objective is to deliver innovations for a connected life. Bosch improves quality of life worldwide with products and services that are innovative and spark enthusiasm. In short, Bosch creates technology that is “Invented for life.” The Bosch Group comprises Robert Bosch GmbH and its roughly 460 subsidiary and regional companies in over 60 countries. Including sales and service partners, Bosch’s global manufacturing, engineering, and sales network covers nearly every country in the world. The basis for the company’s future growth is its innovative strength. At nearly 130 locations across the globe, Bosch employs some 68,700 associates in research and development.

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