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Carbon-neutral cars: synthetic fuels turn CO2 into a raw material

Bosch study highlights considerable potential for reducing CO2 emissions

  • Achieving climate targets calls for more than electromobility
  • Bosch CEO Denner: “Combustion engine can become a carbon-neutral powertrain”
  • Synthetic fuels can be added to conventional fuels, and thus play a direct role in reducing the CO2 emissions of the existing vehicle fleet
  • If used as planned in cars, synthetic fuels have the potential to save 2.8 gigatons of CO2 in Europe by 2050

Peter De Troch

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Gerlingen, Germany – Up until recently, a carbon-neutral combustion engine was the stuff of dreams. Now it may soon become reality. The secret lies in synthetic, or carbon-neutral, fuels, whose manufacturing process captures CO2. In this way, this greenhouse gas becomes a raw material, from which gasoline, diesel, and substitute natural gas can be produced with the help of electricity from renewable sources. “Synthetic fuels can make gasoline- and diesel-powered cars carbon-neutral, and thus make a significant contribution to limiting global warming,” says Dr. Volkmar Denner, chairman of the board of management of Robert Bosch GmbH. Bosch experts have put an exact figure on the contribution that could be made solely by the European car fleet: by 2050, the use of synthetic fuels as a scheduled supplement to electrification could save up to 2.8 gigatons of CO2, or 2,800,000,000,000 kilograms . That is three times Germany’s carbon-dioxide emissions in 2016.

Low-soot combustion reduces cost of exhaust-gas treatment

A look beyond Europe’s borders shows how urgent it is to further reduce traffic emissions: if the climate targets set by the Paris conference are to be achieved, CO2 emissions from traffic worldwide will have to be reduced 50 percent over the next four decades, and by at least 85 percent in the advanced economies. “Achieving our future climate targets calls for other intelligent solutions apart from electromobility,” Denner says. After all, even if all cars were to drive electrically one day, aircraft, ships, and even trucks will still run mainly on fuel. Carbon-neutral combustion engines that run on synthetic fuels are thus a very promising path to explore – also for passenger cars. In addition, synthetic fuels can be designed to burn practically soot-free. In this way, the cost of exhaust-gas treatment can be reduced.

One further crucial advantage is that the existing filling-station network can continue to be used. The same applies to the existing combustion-engine expertise. Moreover, even though electric cars will become significantly less expensive in the years ahead, the development of these fuels may be worthwhile. Bosch has calculated that, up to a lifetime mileage of 160,000 kilometers, the total cost of ownership of a hybrid running on synthetic fuel could be less than that of a long-range electric car, depending on the type of renewable energy used.

A new lease on life for filling stations and old vehicles

Technically speaking, it is already possible to manufacture synthetic fuels. If the electricity used is generated from renewables (and thus CO2-free), such fuels are carbon-neutral and very versatile. The hydrogen (H2) that is initially produced can be used to power fuel cells, while the fuels created following further processing can be used to run combustion engines or aircraft turbines. Pilot projects to commercialize synthetic diesel, gasoline, and gas are currently underway in Norway and Germany. In addition, because synthetic fuels are compatible with the existing infrastructure and engine generation, achieving a high degree of market penetration would take far less time than electrifying the existing vehicle fleet. Nor will anything change for the drivers of older vehicles, as even classic cars will still run on synthetic gasoline – in terms of chemical structure and fundamental properties, it is still gasoline.

Q&A – More about synthetic fuels

What needs to happen before synthetic fuels become established?

Despite everything, considerable efforts are still needed before synthetic fuels can become established. The processing facilities are still expensive, and there are only a few test plants. The German Ministry for Economic Affairs and Energy is thus supporting synthetic fuels as part of its its “Alternative energies in transportation” initiative. The widespread use of these fuels will also be helped by the increasing availability of, and thus falling prices for, electricity from renewables.

How are synthetic fuels made?

Synthetic fuels are made solely with the help of renewable energy. In a first stage, hydrogen is produced from water. Carbon is added to this to produce a liquid fuel. This carbon can be recycled from industrial processes or even captured from the air using filters. Combining CO2 and H2 then results in the synthetic fuel, which can be gasoline, diesel, gas, or even kerosene.

How expensive will the fuel be?

At the moment, producing synthetic fuels is a complex and expensive process. However, a production ramp-up and favorable electricity prices could mean that synthetic fuels become significantly cheaper. Present studies suggest that the fuel itself (excluding any excise duties) could cost between 1.00 and 1.40 euros a liter in the long run.

What’s the difference between synthetic fuels and biofuels?

Synthetic fuels do not mean a choice between fuel tank and dinner plate, as biofuels do. And if renewable energy is used, synthetic fuels can be produced without the volume limitations that can be expected in the case of biofuels because of factors such as the amount of land available.

EXPERIENCE BOSCH AT THE IAA 2017 in Frankfurt: Bosch believes the mobility of the future will be accident-free, emissions-free, and stress-free. On a technological level, Bosch wants to achieve the objectives of zero accidents, zero emissions, and zero stress through automation, electrification, and connectivity. At the IAA 2017, Bosch will be presenting its latest solutions in each of these three spheres – solutions that make driving safer and more efficient, and turn cars into a third living environment.

BOSCH PRESS CONFERENCE: From 13:15 to 13:40 local time on Tuesday, September 12, 2017, with Dr. Volkmar Denner, chairman of the board of management of Robert Bosch GmbH and Dr. Rolf Bulander, chairman of the Mobility Solutions business sector, at the Bosch booth A03 in Hall 8.

About Bosch

Bosch has been present in Belgium since 1907. The Bosch Group employs approximately 1,150 associates in Belgium. The main sites are located in Tienen, Anderlecht and Mechelen.

The Bosch Group is a leading global supplier of technology and services. It employs roughly 417,900 associates worldwide (as of December 31, 2024). According to the pre-liminary figures, the company generated sales of 90.5 billion euros in 2024. Its operations are divided into four business sectors: Mobility, Industrial Technology, Consumer Goods, and Energy and Building Technology. With its business activities, the company aims to use technology to help shape universal trends such as automation, electrification, digitalization, connectivity, and an orientation to sustainability. In this context, Bosch’s broad diversification across regions and industries strengthens its innovativeness and robustness. Bosch uses its proven expertise in sensor technology, software, and services to offer customers cross-domain solutions from a single source. It also applies its expertise in connectivity and artificial intelligence in order to develop and manufacture user-friendly, sustainable products. With technology that is “Invented for life,” Bosch wants to help improve quality of life and conserve natural resources. The Bosch Group comprises Robert Bosch GmbH and its roughly 470 subsidiary and regional companies in over 60 countries. Including sales and service partners, Bosch’s global manufacturing, engineering, and sales network covers nearly every country in the world. Bosch’s innovative strength is key to the company’s further development. At 136 locations across the globe, Bosch employs some 86,900 associates in research and development, of which roughly 48,000 are software engineers.

The company was set up in Stuttgart in 1886 by Robert Bosch (1861–1942) as “Workshop for Precision Mechanics and Electrical Engineering.” The special ownership structure of Robert Bosch GmbH guarantees the entrepreneurial freedom of the Bosch Group, making it possible for the company to plan over the long term and to undertake significant upfront investments in the safeguarding of its future. Ninety-four percent of the share capital of Robert Bosch GmbH is held by Robert Bosch Stiftung GmbH, a charitable foundation. The remaining shares are held by Robert Bosch GmbH and by a corporation owned by the Bosch family. The majority of voting rights are held by Robert Bosch Industrietreuhand KG, an industrial trust. It is entrusted with the task of safeguarding the company’s long-term existence and in particular its financial independence – in line with the mission handed down in the will of the company’s founder, Robert Bosch.

Additional information is available online at www.bosch-press.be, www.bosch.be, www.bosch.com, www.iot.bosch.com, www.twitter.com/BoschBelgium, www.linkedin.com/company/bosch-belgium/ and YouTube: Bosch Belgium

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