Business/economy

Bosch is lean and green Double honors at the 2013 Lean & Green Efficiency Awards Economics and the environment: mutually beneficial

  • Stuttgart-Feuerbach and Homburg locations are winners
  • Process efficiency and energy efficiency are clear competitive advantages
  • Bosch Group: 20 percent less CO2 by the year 2020
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  • July 23, 2013
  • Business/economy
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press release

Stuttgart – Bosch receives two 2013 Lean & Green Efficiency Awards. The company’s Stuttgart-Feuerbach and Homburg manufacturing sites in Germany are awarded joint first place in the “automotive group/OEMs” category; performance at both locations impressed the jury enough for it to award first place twice. The Lean & Green Efficiency Awards recognize successful approaches to protecting the environment and conserving resources. Instead of viewing the environmental aspects of product development in isolation, the awards see them in the context of the manufacturing process itself, evaluating how energy and environmental considerations are dealt with through process efficiency and lean principles. “Receiving this double award underlines our conviction that economic and environmental interests are very compatible. They’re even mutually beneficial,” says Dr. Werner Struth, whose responsibilities as a member of the board of management of Robert Bosch GmbH include production systems and environmental protection. “Increasing energy efficiency helps to protect the climate as well as improve our competitiveness,” Struth continues.

Award winner Stuttgart-Feuerbach: identifying waste
“We do not tolerate waste. We’ve been implementing the principles of the Bosch Production System for more than ten years now. In the past, we systematically identified unnecessary waste in production and logistics processes,” explains Dr. Andreas Wolf, the technical manager of the Feuerbach plant. “Nowadays we’re just as systematic and meticulous in our endeavors to pinpoint energy waste,” he continues. Energy consumption at the Feuerbach plant has dropped by more than 40 percent since 2007. Total CO2 emissions fell by almost 50 percent in the same time period, while relative CO2 emissions (in relation to value added) dropped by more than 10 percent. Taking a smart approach to shutting off production machines, for example, can save enough energy in a year to supply 3,200 family homes.

Award winner Homburg: energy value stream reveals levers
"We are improving our energy efficiency using the same methods we use to optimize our production processes. This illustrates the importance we give to combating resource waste. Our systematic approach is yielding great results,” explains Thomas Gönner, the technical manager at the Homburg plant. An energy value stream is used to ascertain how much energy is consumed at each stage in the process of manufacturing diesel injection pumps. “The energy value stream creates transparency. This is how we identify the levers that allow us to increase energy efficiency,” Gönner continues. The plant has implemented many energy-saving measures since the early 2000s. Gönner and his associates have managed to reduce energy consumption by a further 16 percent since 2007, for example by optimizing cleaning systems to improve their energy efficiency. Once optimized in this way, cleaning systems consume around 20 percent less energy, which enables the Homburg plant to save enough energy every year to supply some 1,400 family homes.

Bosch Group: 20 percent by 2020
Industry accounts for over 30 percent of all energy consumed worldwide. The Bosch Group aims to reduce carbon dioxide (CO2) emissions from its manufacturing sites by 20 percent by the year 2020, compared with the 2007 baseline. It also aims to improve its energy efficiency by 20 percent. In addition to grid-based energy supply Bosch generates energy from renewable sources such as hydroelectric power and photovoltaics at its locations in Germany and elsewhere. Upgrading the energy efficiency of manufacturing facilities and power stations helps to make the energy supply system more efficient overall. Associates’ awareness of energy-efficiency topics is raised through training events such as “energy experiences,” “energy schools,” and “energy days.” More than half of the technology and service company’s approximately 260 locations around the world are certified to ISO 14001, the global standard for environmental management systems. More information on this topic can be found online.

About the Lean & Green Efficiency Awards
The 2013 Lean & Green Efficiency Awards will be presented at the beginning of November at the Lean & Green Summit. Awards in the categories “groups”, “OEMs”, and “SMEs” will be presented to representatives from both the automotive industry and the mechanical engineering sector. There will also be a special award for particularly outstanding performance. An independent jury drawn from science and industry decides on the winners.

The Bosch Group is a leading global supplier of technology and services. According to preliminary figures, its roughly 281,000 associates generated sales of 46.4 billion euros in 2013 (Note: due to a change in the legal rules governing consolidation, the 2013 figures can only be compared to a limited extent with the 2012 figures). Its operations are divided into four business sectors: Automotive Technology, Industrial Technology, Consumer Goods, and Energy and Building Technology. The Bosch Group comprises Robert Bosch GmbH and its more than 360 subsidiaries and regional companies in some 50 countries. If its sales and service partners are included, then Bosch is represented in roughly 150 countries. This worldwide development, manufacturing, and sales network is the foundation for further growth. In 2013, Bosch applied for some 5,000 patents worldwide. The Bosch Group’s products and services are designed to fascinate, and to improve the quality of life by providing solutions which are both innovative and beneficial. In this way, the company offers technology worldwide that is “Invented for life.”

The company was set up in Stuttgart in 1886 by Robert Bosch (1861-1942) as “Workshop for Precision Mechanics and Electrical Engineering.” The special ownership structure of Robert Bosch GmbH guarantees the entrepreneurial freedom of the Bosch Group, making it possible for the company to plan over the long term and to undertake significant up-front investments in the safeguarding of its future. Ninety-two percent of the share capital of Robert Bosch GmbH is held by Robert Bosch Stiftung GmbH, a charitable foundation. The majority of voting rights are held by Robert Bosch Industrietreuhand KG, an industrial trust. The entrepreneurial ownership functions are carried out by the trust. The remaining shares are held by the Bosch family and by Robert Bosch GmbH.

Additional information is available online at www.bosch.com and www.bosch-press.com, http://twitter.com/BoschPresse.

PI8224 - July 23, 2013

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